MIL-P-5425 Cast Acrylic Sheets
Cast Acrylic: Similar to Plexiglas®, this acrylic provides outstanding optical clarity even at high thickness. Sheets are thermally pre-shrunk and meet military specification MIL-P-5425
DESCRIPTION
Aerospace Acrylic Sheet is manufactured to meet or exceed the requirements of military specification MIL P-5425E. Sheet is manufactured in equipment that is reserved for aerospace acrylic products, is subjected to a preshrunk cycle, and undergoes an optical inspection which is among the most critical in the industry.
FABRICATION
Any fabrication technique that is appropriate for standard cell cast acrylics will be equally appropriate. When drape forming, excellent results can be achieved if the sheet is heated evenly between 300°F and 320°F. For pressure forming or vacuum forming operations temperatures of 340°F to 380°F are recommended
PROPERTIES
The table below shows typical values for 0.250 inch thick ACRYLITE GMS sheet. Some values will change with thickness.
TEST METHOD TYPICAL VALUES*
ANGULAR DEVIATION ASTM D-637 <3 minutes
TENSILE STRENGTH ASTM D-638 11,000 psi
ELONGATION ASTM D-638 5.7%
FLAMMABILITY ASTM D-635 1.25 inch/min
DEFLECTION TEMPERATURE ASTM D-648 115°C
(264 psi)
INTERNAL STRAIN MIL P-5425E <1%
RESISTANCE TO WEATHERING MIL P-5425E and
(10 days accelerated) ASTM D-1003 Before After
LIGHT TRANSMISSION 92.6% 92.3%
HAZE 0.40% 0.40%
SPECIFIC GRAVITY ASTM D-792 1.19
THERMAL EXPANSION ASTM D-696 0.000061 in/in-°C
WATER ABSORPTION (24 hr) ASTM D-570 0.33%
* Not for specification purposes
Sheet Thickness Tolerances:
|
|
| Class A Min/Max Sheet up to and including 36" x 60" 40� x 50� | Class B Min/Max Sheet larger than Class A including 48�x48� 53�x80� 60"x72" | Class C Min/Max Sheet larger than Class B including 67�x102� 72�x96� |
| in | mm |
|
|
|
| 0.060 | 1.5 | 0.048/0.072 | 0.040/0.080 | 0.040/0.080 |
| 0.080 | 2.0 | 0.068/0.092 | 0.060/0.100 | 0.060/0.100 |
| 0.100 | 2.5 | 0.088/0.112 | 0.080/0.120 | 0.080/0.120 |
| 0.125 | 3.2 | 0.110/0.140 | 0.105/0.145 | 0.095/0.155 |
| 0.150 | 3.8 | 0.133/0.167 | 0.130/0.170 | 0.120/0.180 |
| 0.187 | 4.7 | 0.167/0.207 | 0.164/0.210 | 0.157/0.217 |
| 0.220 | 5.6 | 0.197/0.243 | 0.195/0.245 | 0.190/0.250 |
| 0.250 | 6.4 | 0.225/0.275 | 0.220/0.280 | 0.215/0.285 |
| 0.280 | 7.1 | 0.250/0.310 | 0.245/0.315 | 0.240/0.320 |
| 0.312 | 7.9 | 0.282/0.342 | 0.277/0.347 | 0.272/0.352 |
| 0.375 | 9.5 | 0.340/0.410 | 0.335/0.415 | 0.330/0.420 |
| 0.417 | 10.6 | 0.377/0.457 | 0.372/0.462 | 0.372/0.462 |
| 0.500 | 12.7 | 0.460/0.540 | 0.455/0.545 | 0.450/0.550 |